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Sven-Ake Eriksson
New member
Username: Sven

Post Number: 25
Registered: 11-1999
Posted on Thursday, September 13, 2007 - 11:33 pm:   

I have talked to several builders trying to use kevlar composites. Common problem to all of them are the way kevlar behaves when sanding it. All edges sanded the normal way gets the look of a "used toothbrush". This problem limits kevlar use to places where it will be totally contained inside other structural parts. Now I found out that it is possible to sand kevlar edges with good result. I used normal water sanding technique with no:120 grit and this will give you a smooth edge just as when sanding a fiberglass counterpart.
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Allen F. Kittleson
New member
Username: Al38kit

Post Number: 8
Registered: 07-2007
Posted on Friday, September 14, 2007 - 07:36 am:   

Putting a 1 ply Bid of glass on top helps too.
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Jim Oyler
New member
Username: Midniteoyl

Post Number: 119
Registered: 07-2003
Posted on Saturday, September 15, 2007 - 04:01 pm:   

Careful using water as Kevlar will wick it up and delaminate.... Best bet it to use a ply of glass over the top as suggested.
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Eric Holmberg
New member
Username: Erich

Post Number: 119
Registered: 05-2002
Posted on Sunday, September 16, 2007 - 10:03 am:   

Where are you using the Kevlar? Are you using it for puncture resistance?
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Sven-Ake Eriksson
New member
Username: Sven

Post Number: 26
Registered: 11-1999
Posted on Sunday, September 16, 2007 - 10:10 pm:   

I am using it to reduce weight on parts where it does not matter with the stiffness difference between kevlar and fiberglass. Wheel pants, strut covers ,inspection doors and so on. Also I use it where you can take advantage of the higher stiffness because it needs far less layers than fiberglass to achieve the desired stiffness. I never use it on highly loaded structural parts as this should neeed a careful calculation when mixed with fiberglass parts. Lots of the modern sailplanes use kevlar/carbon laminates due to weight/stiffness reasons. I have also never heard about water making delamination in these planes structural parts as water normally do not affect resin bond when cured. Also always "seal" the ground edges with resin. You do not want an exposed fiber end neither in fiberglass or kevlar/carbon.

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